Isolation tunnels for plant breeding

Isolation tunnels — controlled breeding on trial and seed production plots

An isolation tunnel shields a breeding plot from unwanted pollen transfer and from pollinating insects. Breeding stations, research institutes and seed companies use this solution when it is important to keep a line pure and to control crossing without building a permanent greenhouse facility.

The configuration is selected to match the crop, the size of the plot, the wind load and the required level of isolation. The design defines the frame, the anchoring, the type of film or netting, the mesh size and the layout of access and ventilation.

since 2007 of experience with industrial greenhouses
100+ ha of greenhouse facilities built
3,000 m² our own steel structure plant, running since 2014
Isolation tunnels for plant breeding

What this solution is suited for

A new greenhouse complex

Design and construction of a new industrial facility on a prepared site

Expanding production

Adding phases, new crops, engineering modules or production areas

Building an agricultural cluster

A complex with its own boiler house, grading, packing, warehouse and logistics

Investment concept

Developing a concept with an assessment of profitability, payback period and project potential

Regional programme

Developing a production programme that accounts for regional demand, support measures and investment potential

Project upgrade

Reviewing the original solutions, adjusting the equipment package and improving efficiency

Key advantages of the complex

Frame designed for local snow and wind loads

Precise load calculations for your construction area

Controlled microclimate

Temperature, humidity and ventilation kept within set parameters

Irrigation and fertigation

Stable plant nutrition without wasting water or fertilizer

Energy efficiency

Lower running costs through properly selected systems and materials

Scalability

The project expands in phases without rework

Quality control

Technical supervision and stage-by-stage acceptance

Service and maintenance

Support after launch: maintenance, diagnostics, recommendations

Turnkey through to launch

We do not just erect a frame — we bring the facility into operation

What a greenhouse complex includes

Included in the base project:

  • ✓ Steel frame with load calculations
  • ✓ Covering (film / glass / polycarbonate)
  • ✓ Ventilation systems
  • ✓ Heating systems and boiler equipment
  • ✓ Irrigation and fertigation
  • ✓ Automation and electrical equipment

Selected individually:

  • + Supplementary lighting
  • + Screening system
  • + Logistics areas and vestibules
  • + Coconut substrate
  • + Hydroponics
  • + Reservoir for rainwater storage
  • + Additional engineering modules
  • + Service hatches
  • + Service area
  • + Fifth-generation systems

Get the cost of your project

What the project cost depends on:
Area and format
Region of construction
Type of structures
Level of equipment
Delivery and installation

    How we work

    01
    You send a request for an estimate or a consultation with a specialist
    02
    We contact you to put together the technical specification
    03
    We agree the commercial proposal and the layout solution
    04
    We sign the contract and draw up the specification
    05
    Manufacturing and sourcing of components in Russia
    06
    Installation of the greenhouse structure

    Other greenhouses

    Designed and manufactured to order using high-tech equipment and the Dutch system.

    structure
    from 1000 m²
    we supply

    Larger and more productive than backyard greenhouses.

    structure
    from 1000 m²
    we supply

    Designed for year-round commercial growing of crops over large areas.

    structure
    from 1000 m²
    we supply

    What isolation tunnels do in plant breeding

    Isolation tunnels for plant breeding solve a narrow but critical set of tasks:

    • Pollen isolation of parent lines and control of cross-pollination
    • Protection of the plot from invasive insects that carry pollen or viruses
    • A controlled environment for hybridization and inbreeding
    • Preservation of varietal purity when propagating elite and original seed material
    • Isolation when working with pollinating insects (bumblebees, bees) — keeping the required population inside
    • Maintaining phytosanitary control at an experimental station

    This is not growing for the sake of a harvest: it is breeding and seed production work. The purity of a line, the patentability of a variety and the quality of subsequent generations depend directly on which isolation tunnel stands over the plot.

    Design solutions

    An isolation tunnel is simpler than a full greenhouse, but it has its own requirements for the frame, the covering and the access points.

    Frame (galvanized steel, hoops, anchoring)

    The basic frame is assembled from galvanized steel hoops, with a spacing calculated for the wind load of the region. Anchoring is done with ground screws or driven anchors; seasonal structures need no concrete foundation. This makes it possible to dismantle the tunnel after harvesting and move it to another plot the following season.

    Covering (film, shade netting, insect-proof netting)

    The covering is chosen to match the task:

    • Light-stabilized PE or EVA film — for pollen isolation and for maintaining the microclimate
    • Insect-proof netting with a 0.4–0.6 mm mesh — to isolate the plot from thrips, aphids and small pollinators
    • Fine 0.2 mm thrips-proof netting — where protection against the smallest insects is critical
    • Shade netting — for shading and for reducing the wind load on the crop

    The mesh size and the type of material are selected together with the breeding agronomist: no netting provides 100 % isolation in principle — what matters is matching the mesh to the target insect groups and the type of pollen.

    Dimensions (standard sizes, span increments)

    Isolation tunnels are supplied in standard spans with fixed length increments. The usual range is:

    • Width — 3, 4, 6 or 8 m
    • Length — in increments of 2 or 3 m, standard sections of 12, 24 and 36 m
    • Ridge height — 2.5–4 m depending on the crop

    For non-standard plots an individual layout is calculated.

    Access and ventilation (doors, vents, airlocks)

    Isolation must be maintained every time staff enter. The standard set includes:

    • End doors with sealing and insect mesh
    • An airlock with two barriers where the plot is particularly sensitive
    • Side vent ventilation with insect-proof netting
    • Where required, ridge ventilation with automatic opening

    Joints and seams are made so that no gaps remain: otherwise the isolation only works on paper.

    Use by crop

    Requirements for an isolation tunnel differ from crop to crop. The table below gives breeders a general guide.

    Crop Type of covering Mesh size Notes
    Tomato, pepper, aubergine PE film + netting 0.4–0.6 mm Bumblebee-assisted isolation possible
    Cucumber, cucurbits Insect-proof netting 0.4 mm Control of cross-pollination
    Brassicas Film + fine netting 0.2–0.4 mm Protection against flea beetle
    Sunflower, maize Netting + individual flower isolators 0.4–0.6 mm For parent lines
    Strawberry, berry crops Netting + shading 0.6 mm For mother plants and elite material
    Cereals on primary seed production plots Netting 0.4–0.6 mm Protection of F1 and F2

    The exact set of materials and components is agreed with the breeder and the phytosanitary service.

    Questions and answers

    Any questions?

    We will listen carefully, discuss your goals, develop the best solution for your business and plan the work with clear deadlines and a guaranteed result.

      Our contacts

      Head office

      CEO — Elnur Abdullaevich Musaev

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      Makhachkala branch

      Branch manager — Magomed Gadzhiev

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      Far East office

      Head of division — Sergey Ivanov

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      Tashkent office

      Representative — Alisher Karimov

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